1. The Hutchinson forklift AGV project mainly realizes the transfer of materials and pallets between the line edge to the buffer area and the outdoor warehouse to the d buffer area. The AGV handling system is required to realize automatic material ordering in the whole process, which fundamentally simplifies the handling process. And the whole process to achieve intelligent management.
2. The difficulties summary for the project: Traffic control, AGV transportation and signal lights are linked to achieve dual control of personnel and vehicles; outdoor warehouse material transfer, outdoor open space is not blocked, posing a major challenge to the operation of AGV.
3. Functions and benefits provided by CASUN AGV: CASUN has built a set of AGV handling system according to the actual situation of Hutchinson site, replacing the traditional manual handling mode, laying a good foundation for the development of the enterprise.
With the expansion of the enterprise's business, the production scale needs to be increased, and the traditional manual handling can no longer meet the current demand, resulting in insufficient production.
2. Low safety factor
Manual handling is subject to many external interference factors, and the on-site environment is more complex, which can easily lead to safety accidents and cause corporate burdens.
Manual handling cannot be systematically matched, which may easily lead to errors in issuing transportation orders, which will seriously delay the production and development of enterprises.
1. The project uses 2 laser SLAM forklift AGVs, a set of signal lights, etc.
2. Connect with on-site automation equipment (code scanning gun) to realize automatic material ordering.
3. Connect with ERP system to realize automatic collection of material information in the whole process.
AGV can be used stably around the clock, which greatly improves the production rhythm, which can push the quality better obviously.
The AGV itself is equipped with anti-collision sensors and walks in strict accordance with the prescribed lines, which greatly improves the production safety performance.
The AGV system opens multiple interfaces to the outside world, and the scheduling plan can deduce the most reasonable line according to the terminal needs, reducing the waste of resources and enhance production management.
AGV can meet the IP65 protection level, and at the same time pretends to be a rain sensor system, it can automatically return to the alarm in rainy days to avoid bad weather.
improve the flexible process and save 1 million yuan.
The defect rate is reduced by 80%, and the material damage during the handling process is reduced. The transportation accuracy rate has increased to 99%, meeting the peak demand for full production across the entire line.
realize the optimization of storage location, path and task allocation.