1. The production line logistics project of the factory in the Jack sewing machine cluster area uses AGV trolleys to intelligently transfer and install machine accessories. Among them, the AGV needs to enter and exit the elevator autonomously, change floors, and achieve material transfer across workshops.
2. Summary of the difficulties of the project: 1. The production line is long, the frequency of human-machine collaboration and interaction is high, and the safety protection requirements are high; 2. Materials need to be transferred across floors, so the AGV control system needs to be connected with the elevator lifting system to ensure high-frequency calls. smooth, and the safety of materials up and down the elevator.
3. Functions and benefits provided by CASUN AGV: By importing AGV, it replaces manual handling. The whole line has realized unmanned operation, which has greatly improved the degree of intelligent manufacturing and transportation efficiency.
Manual handling of such large materials is time-consuming and difficult. Due to the large number of docking machines and various technological processes, the error rate during the transfer process is high, resulting in low production efficiency.
2. Manpower-intensive, high salary costs
In order to meet the fast-paced production efficiency, the demand for porters is large and the working hours are long, which in turn leads to high salary costs and management costs.
1. The project uses 31 sets of magnetic navigation latent traction, 10 sets of automatic charging poles, 2 sets of elevator docking systems, etc.
2. By docking with the customer's production management system, it can realize independent ordering of materials, automatic up and down elevators, and intelligent planning of optimal transportation routes.
The AGV intelligent control system manages the entry and exit sequence and information on the site through the storage location management module to improve the efficiency of storage location management.
Deploy in one step without expensive infrastructure and without waiting for downtime. After the equipment arrives at the site, it can be quickly online and put into production within 7 days.
Improve flexible process, save labor cost and reduce labor load.
The transportation accuracy rate has increased to 99%, meeting the peak demand for full production across the entire line.