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Automotive Industry + Toyota Motor Tianjin Assembly Workshop AGV Project

Project Background

1. The AGV project of Tianjin Toyota Automobile Assembly Workshop is mainly applied to the door line of the assembly workshop of the automobile OEM; using the flexible transfer of AGV, the car door passes through each operating station in turn and is assembled manually;

2. Summary of the difficulties for the project:

1) The venue takes up a lot of space

The traditional aerial suspension line requires a steel platform, and the production line is not easy to turn, which often affects the logistics and transportation channels

2) Low flexibility

It is extremely difficult to adjust the production line, such as the adjustment of the production line, the increase or decrease of the station, and the increase of the output.

3. Functions and benefits of CASUN AGV: By the use of AGV, the traditional chain production line is replaced. While ensuring production capacity, it greatly improves the degree of intelligent manufacturing and space utilization, reducing investment amount.


Project Characteristics

Project Characteristics
1. The cost of traditional production lines is high

The traditional production line requires a lot of space in the workshop, and needs to be designed in advance, building a large number of steel platforms, and the cost is high.


2. Low space utilization

The actual space on site is limited, and it is necessary to turn, which cannot be realized by using traditional production lines. AGV can perfectly replace the fixed production line, which is flexible and changeable and that makes full use of space.


3. High requirements for operational flexibility

The AGV can achieve a series of actions such as straight running, turning, and spinning in the specified area. It has strong flexibility and is suitable for operation in small spaces.


4. The construction and renovation environment changes greatly

After using the AGV, there is no need to open pits on the ground and build a steel platform, trackless navigation, and the on-site environment remains unchanged.


Project Background

Project Alternatives

1. The project uses 11 SLAM navigation bear lift AGVs and 1 AGVS+PMS system.

2. The material is automatically ordered through the system, and the AGV can operates 24 hours a day continuously.

3. Autonomous traffic control ability to ensure safe operation.


Project Advantages

Flexibility in production and assembly
Flexibility in production and assembly

As the main production line, AGV replaces the traditional fixed conveyor line, and the number of assembly stations can be adjusted according to different processes.

High space utilization
High space utilization

Utilize smaller space to realize complete functions and high utilization rate.

Smaller construction
Smaller construction

There is no need to open a pit on the ground, no need to build a steel platform, no trackless navigation method, and no changes to the on-site environment.

Project Benefits

Project Benefits

Reduce traditional investment
Reduce traditional investment

Reduce the area of land used, reduce the time period of construction investment, and reduce the number of personnel.

High space utilization
High space utilization

Utilize smaller space to realize complete functions and high utilization rate.

The degree of intelligence is improved
The degree of intelligence is improved

The seamless connection between each process through AGV improves the intelligence of the factory.

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