1. The AGV project of Xiangtan Geely final assembly workshop is mainly used in the final assembly workshop of automobile OEMs; including the first line of interior trim, the second line of interior trim, the final line, and the door line of the assembly workshop; using the intelligent transfer of AGV, SPS material trucks are delivered to various production line stations and recycle empty trucks;
2. Summary of the difficulties of the project:
1), high delivery frequency requirements
The production capacity is 60JPH, which is equivalent to needing 1 full truck and recycling 1 empty truck per minute, and the delivery frequency is fast.
2), manual work
Each car is required to correspond to one SPS material truck and follow the main line to realize the work at hand.
3. Functions and benefits provided by Jiashun AGV: By introducing Jiashun AGV vehicles and automatic online and offline mechanisms, instead of manual handling, the real-time supply of materials is guaranteed, the degree of intelligent manufacturing and transportation efficiency are greatly improved, and production efficiency is greatly improved.
Manual handling of such materials is long, time-consuming, frequent, and labor-intensive.
2. Poor error-proofing ability
The docking frequency is fast, the error rate is high during the transshipment process, and the non-set distribution has a large installation error rate.
3. The goods in the line-side warehouse are messy
There are many kinds of goods on the line side, the demand is large, the space is limited, and the arrangement is messy, which affects the appearance and increases the time for finding goods.
3. High labor cost
In order to meet the fast-paced production efficiency, the demand for porters is large and the working hours are long, which in turn leads to high salary costs and high management costs.
1. The project applies 42 sets of one-way latent traction AGVs, 10 sets of automatic charging columns, 6 sets of automatic online and offline mechanisms, and 1 set of AGV central management and control system.
2. The material is automatically ordered through the system, and the AGV can continuously operate for 24 hours a day.
3. The tempo requirement is 60JPH.
The AGV prepares materials manually in the collection and distribution area, automatically unloads the material truck at the material point of the production line, and automatically hangs the material vehicle at the end of the production line to return to the collection and distribution area. This cycle operates 24 hours a day to achieve efficient transfer.
Through the push mechanism, the transfer mechanism, etc., the 4 feeders are automatically separated, and sent to the main line in turn, and run with the main line to realize manual work at hand and reduce labor intensity.
Deploy in one step without expensive infrastructure and waiting for downtime. After the equipment arrives, it can be quickly launched and put into production within 30 days.
Reduce the number of logistics and distribution personnel and online and offline personnel, and each production line can save 3-5 people.
The SPS table set distribution mode greatly reduces material distribution errors and assembly errors.
The seamless connection between each process through AGV improves the intelligence of the factory.